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Vacuum forming is a manufacturing process that involves heating a plastic sheet until it becomes pliable, and then stretching it over a mold and removing the air to create a molded shape. There are many companies in China that offer vacuum forming services for various industries such as automotive, electronics, packaging, and more. It is recommended to research and compare different companies before choosing one that meets your specific needs.
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Pinghu Yangzhiguang Packaging Products Co.,Ltd. a professional vacuum forming plastic products manufacturer with more than 20 years of production experience. We specialize in producing and customizing a variety of blister packs, plastic trays, plastic boxes, etc... for national and overseas customers. Please contact us for a free quote on your custom design. For more information, call -+8618821226686 Email: wm@shzhanyang.net
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Introduction to thermoforming & applications of thermoforming packaging
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What is blister packaging?
Blister packaging is vacuum formed plastic packaging.
During the vacuum forming process, a sheet of plastic is heated and stretched onto a single-surface mould, and forced against the mould by a vacuum.
Blister packaging trays are widely used in food, toys, industrial, cosmetics, electronics, medical packaging
Types of blister packaging:
Face seal blister pack / Full face seal blister pack / Trapped blister packaging / Slide blister pack / Full card blister packaging / Clamshell blister packaging / Tri-fold clamshell blister packaging
The advantage of blister packs:
Low Cost - “Blister packs typically represent one of the most cost-effective methods for packaging a product.”
Advertising Effect - “Given that most blister packs are merchandised on wall displays, they often feature plenty of space for branding and marketing space.”
The packaging shown below is blister card packaging. Generally speaking, batteries are mostly packaged in this f
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Blister products are made of plastic by hot processing,where a sheet of plastic is heated to a forming temperature, stretched onto a single-surface mould, and forced against the mould by a vacuum. This process can be used to form plastic into permanent objects such as and protective covers, packaging, containers, transporting, lighting, advertising, decoration industry, etc..
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What qualities should a good blister packaging manufacturer possess? The following points are important
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Thick gauge vacuum forming products are a popular choice for many industries due to their durability and versatility. These products are made by heating a sheet of plastic until it becomes pliable, then using a vacuum to form it into the desired shape. The resulting product is strong, lightweight, and can be customized to fit specific needs. Contact Us: Yvonne Liu: wm@shzhanyang.net phone+8618821226686
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Vacuum thermoforming is a manufacturing process that involves heating a thermoplastic sheet and using vacuum pressure to shape it around a mold or pattern. Some products commonly made by vacuum thermoforming include:
1. Cups and containers - Vacuum thermoforming is often used to produce disposable or reusable cups and containers for food and beverages.
2. Packaging trays - Vacuum-formed packaging trays are used for protecting and transporting fragile products such as electronics, medical devices, and consumer goods.
3. Automotive parts - Vacuum-formed plastic components can be found in car interiors, such as dashboard covers, door panels, and trim pieces.
4. Signage and displays - Vacuum-formed plastic can be used to create signs, point-of-purchase displays, and other marketing materials.
5. Toys and games - Many plastic toys and game pieces are made using vacuum thermoforming.
6. Medical equipment - Vacuum-formed plastic parts are used in a variety of medical applica
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The complete blister packaging of medical devices is composed of two parts: PETG blister box + precoated Tyvek dialysis paper. So, blister packaging for medical devices is a very important part of medical devices. In order to ensure the safety and effectiveness of medical devices, the packaging process must be strictly controlled.
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Heavy gauge vacuum forming products are typically made from thicker plastic materials, such as ABS, polycarbonate, and PETG, and are used for a variety of industrial and commercial applications that require durability and strength. Here are some common applications of heavy gauge vacuum forming products:
1. Automotive parts: Heavy gauge vacuum forming products are commonly used in the automotive industry to create durable and impact-resistant parts, such as dashboards, door panels, and interior trim.
2. Medical equipment: Heavy gauge vacuum forming products are used in the medical industry to create durable and hygienic equipment housings, such as MRI machine covers, hospital bed components, and laboratory equipment housing.
3. Aerospace and aviation: Heavy gauge vacuum forming products are used in the aerospace industry to create durable and lightweight aircraft interior components, such as overhead bins, passenger seating, and cockpit instrument panels.
4. Industrial equi
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There are several advantages of transparent blister products, including:
1. Product Visibility: Transparent blister products provide a clear view of the product inside, allowing customers to see the product before purchasing it. This visual appeal can help increase sales and customer satisfaction.
2. Protection: Blister packaging provides protection against damage during shipping and handling, as well as protection against environmental factors such as moisture, dust, and dirt.
3. Customization: Blister packaging can be customized to fit specific product shapes and sizes, making it an ideal choice for a wide range of products.
4. Cost-Effective: Blister packaging is generally more cost-effective than other forms of packaging, such as rigid boxes or clamshell packaging.
5. Branding: Blister packaging can be customized with logos and branding elements, helping to increase brand recognition and awareness.
Overall, transparent blister products offer a combination of prote
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Large thick sheet vacuum forming refers to the material thickness of more than 2mm, which cannot be fully molded by automatic mechanical absorption. It must be processed and produced using a special semi-automatic vacuum forming machine for thick sheets. Large thick plastic products generally have large areas, heights, and thick materials, and are commonly made from materials such as ABS, acrylic (plexiglass), PS, PC, PVC, and others. In this article, we will explore the applications, characteristics, and uses of large thick plastic products in the automotive industry.
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1. Disposable cups and plates made of plastic
2. Blister packaging for retail products
3. Custom molded plastic trays and containers
4. Automotive interior parts such as dashboard components
5. Vacuum formed signs and displays
6. Medical equipment components like bedpans and dental trays
7. Components for musical instruments like guitar bodies and drum shells
8. Children's toys and play structures
9. Food packaging like chocolate tray inserts
10. Protective packaging for electronics and delicate equipment.
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Anti-static blister tray is a good appearance, and has the function of protecting products blister packaging products. Mainly with unique anti-static function, has become the largest use of electronic blister packaging products. Due to the acceleration of the development of China's electronic industry, the use of anti-static plastic tray will be greatly improved.
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In this article, we'll explore the benefits of thermoforming and why it's essential for manufacturers to partner with a trusted thermoforming supplier.
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During vacuum forming process, it is important to pay attention to several key factors:
1. Material selection: Selecting the right material for your product is important to ensure quality and durability. The material should be able to withstand the heat and pressure during the forming process.
2. Mold design: A well-designed mold is critical to producing high-quality products. The mold should be able to accommodate the size and shape of the product being formed.
3. Heating: It is important to heat the material evenly to prevent warping or uneven thickness. Proper heating can also help to improve the strength and durability of the final product.
4. Vacuum pressure: The vacuum pressure should be carefully controlled to ensure that the material is drawn evenly into the mold and that there are no air pockets or voids.
5. Cooling: After the forming process, the product should be cooled slowly to prevent deformation or cracking.
By paying attention to these key factors, yo
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Vacuum forming is a process that requires thermoplastic materials that can be heated and shaped using the vacuum forming process. The most commonly used plastics for vacuum forming include:
1. Acrylonitrile butadiene styrene (ABS): This is a versatile plastic that is known for its strength, durability, and impact resistance. It is commonly used to make automotive parts, toys, and electronic housings.
2. Polycarbonate (PC): This is a strong and transparent plastic that is often used to make items such as safety glasses, medical devices, and electronic components.
3. Polyethylene terephthalate glycol (PETG): This is a clear and tough plastic that is often used to make food packaging, retail displays, and medical equipment.
4. High-density polyethylene (HDPE): This is a strong and durable plastic that is often used to make industrial containers, trash cans, and pipes.
5. Polypropylene (PP): This is a lightweight and flexible plastic that is often used to make food packaging
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Vacuum forming is a popular manufacturing method that is utilized to create a wide variety of plastic products. It is a simple, efficient process that is well-suited for producing parts of various sizes and shapes. Vacuum forming products are commonly used in industries such as food and beverage, medical, automotive, electronics, and others that require high-quality, reliable, and standard-compliant products.
Vacuum forming products typically possess excellent surface quality and manufacturing precision, as well as durability and lightweight characteristics. The tooling costs required for vacuum forming are relatively low, and the low cost tooling makes it a very cost-effective process compared to other traditional methods of forming.
The manufacture of vacuum forming products allows for high precision in details and a wide variety of colors, covering various levels of design needs. Additionally, the production cycles for vacuum forming products are typically very fast, enabling
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Blister light box manufacturers are widely used in various industries for packaging and displaying products. To ensure they last longer, it is important to take proper care of them. This can be achieved by using high-quality materials, proper handling and storage, regular maintenance, cleaning, and proper use. By following these tips, blister light box manufacturers can provide reliable performance for years to come, helping businesses to save money on replacements and repairs.
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Blister technology is an efficient and versatile plastic processing method that is used to create a variety of products, including plastic packaging, advertising lighting, toys, and car interior and exterior decoration. The process involves heating a plastic sheet until it is soft, then using vacuum adsorption to mold it onto the surface of a mold before cooling and forming it. Molds must be made before production can begin, and the softened plastic sheet is placed in a vacuum chamber to mold it into the desired shape. Once cooled, the product is trimmed and finished, ready for packaging and sale. Blister technology provides a cost-effective and efficient way to produce high-quality plastic products, making it suitable for a wide range of industries.
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